Operation Manual for Model Balloons

Control Card Version SCU V2.2

Attention !

Always keep a fire extinguisher handy during inflation and operation of the model balloon.
Make sure you have charged the sender and control box before you operate the model. The best is to charge both, the sender and the control box directly after the flight and keep it plugged to the charger. That ensures that the model balloon is always ready for flying. A damage to the batteries is not likely, as high quality NiMH batteries are used.
Better accu care can be ensured by using special chargers. For example NC-Master from Simprop, Schulze Lader or ELV ALS7000 /9000.

After refuelling the fuel cylinders, see
Operation Instruction Model Balloon Fuel Cylinder, the fuel lines have to be connected to the control box. Make sure that all connectors have their O-rings in place. That ensures a leak free connection from the control box to the fuel cylinders. Then open one fuel cylinder valve for each burner and check optically and acoustically that all connections are properly connected without any leak.

If everything is o.k., switch on the radio first, then the sender. Make sure that the aerial / antenna doesn't get into contact with metal, as that can cause interferences and unwanted burns. Use the switch on the radio to open the magnetic valve for the pilot light. Then open the fuel cylinder valve for the pilot light. The pilot lights can now be ignited. By using the fine regulator valve, you can control the pressure for the pilot light. The more the control screw gets screwed in, the higher the pressure becomes. For the pilot light with a tube: Screw the control screw in as far as the pilots lights are burning with a small a sharp whistling flame. The top of the flame is just a little bit above the flame tube. Is the flame not sharp and small and bubbles while burning, the pressure is to high and the pilot light can stop burning during flight.

For the pilot light with a glowing net: Screw the control screw in as far as the net of the pilot lights is glowing in dark red. If it glows in light red or if you have a big blue flame on top of the net, the pressure for the pilot light is to high and the glow net can get damaged.

If both pilot lights are burning correct, you can test the main burners by using the switch on the control box. If all works alright, you can shut down the pilot light and connect the envelope to the basket. Then you can inflate the balloon with the fan, filling it with plenty of air. Air is not expensive, but a repair to the envelope is. Then you can open the pilot light again and reignite it. Heat up the envelope slowly by using the switch on the control box.

After the model is ready for lift of, you can use the radio to control the burners and open all fuel cylinders. The flight can begin. Never get to close to power lines and check that you have calm and steady wind conditions. When flying be close to your model and stop the pilot lights when you want to land or something goes wrong.

Attention:

The radio-control is equipped with a Fail-Safe function. That means, that the control card will switch to a defined status when it receives invalid signals. The defined status is switching shutting down all fuel for pilot light and main burners and the release the drop line.

At the beginning you should always switch on the sender before you switch on the receiver. Then a green LED will shine. If you switch on the receiver in the control box first, or the signal is invalid or jammed, the controller will go in Fail-Safe-Mode. The red and the green LED will shine and all valves will shut down and the rope will be released. By switching the control box off and on again when the sender is on, the box will switch back to normal operation mode.

Note:
The receiver is also equiped with an
IPD (Intelligent Pluse Decoding) receiver that can enable a Fail-Safe function but the control box uses its own Fail-Safe function from the control card. The Fail-Safe function of the receiver may not be programmed or actived because it will interfere with or disable the Fail-Safe function of the control card.

If you follow these instructions, you will have a lot of fun with your model.
If you have any questions, don't hesitate to contact us.

Gentle winds and happy landings!


First, all fuel lines should be connected and the rope should be linked into the release mechanism.


Then your model should look like this.


Afterwards a fuel cylinder for inflation should be opened to test if all lines are sealed. Then the pilot light can be opened.


If everything is tight, the pilot light can be ignited to check the complete system is working properly.


If the system works fine, the envelope can be pulled out and the model can be prepared.


The lines have to be attached to the basket


and inflation can begin.




Fill the balloon as much as possible. Only open one fuel cylinder for the burner and the valve for the pilot light. This is to be able to shut down all gas in case of an emergency.


During the first burns, the fan should run further. Air is not expensive but it helps a lot for preventing holes in the envelope.
For burning, only short burns should be performed. By this the balloon is easier to control and the burner will continue burning after the control impulse is removed. That is because there is still fuel in the lines, which has to burn out.


If the balloon is completely inflated and stabilized, the crow ring and the mouth lines can be attached to the basket.


Then the balloon can become airborne by burning many times in short periods. This will take some time as the volume of about 80m³ needs to be heated up to approx. 100°C.


Then your flight can begin. Please make sure that there is enough space for your flight before you start. Care about obstacles of all kinds like power lines, cranes, railroads, buildings and other obstacles you can not pass like rivers and motorways or forests.

If you follow these instructions, you will have a lot of fun with your model.
If you have any questions, don't hesitate to contact us.
Gentle Winds and Happy Landings!

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